Mobile Shears

Your Professional Mobile Shears Manufacturer!

Professional Company
Henan Caipuli Machinery Equipment Co., Ltd is in the beautiful city of Jiaozuo. Through years of development, the company has specialized in manufacturing scrap metal processing equipment. Thanks to our strong technical strength, advanced test method as well as fully auxiliary equipment, the company kept increasing its market competitiveness.

Wide Products
Our products which fall into several categories, alligator metal shear, hydraulic metal shear, briquetting press, heavy-duty baling shear, cardboard /wool/fabric/wastepaper/hay /drum baler, and large-scale shredder line. We have exported to Australia, Malaysia, South America, the Philippines, Russia, Vietnam, Iran, Ukraine, Palestine, and other countries.

Reasonable Price
Our company is devoted to offering quality products at reasonable prices. We aim to supply competitive prices for every client, to help clients have a price advantage in their local market.

Good Service
We promise not only to provide the buyer with qualified new products but also to provide high-quality services. We work closely with our customers to understand their needs and provide tailored solutions to meet their requirements. With our expertise in products, we can help you achieve your goals and bring your products to market.

HS-200 Excavator Mobile Scrap Shear

Excavator hydraulic shears are one of the best demolition and rescue tool products, which are

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What Is A Mobile Shears?

Mobile shears are attachments that mount onto hydraulic excavators. Types of mobile shears include scrap shears, demolition shears, subsea shears, and rail breakers. Mobile shears have upper and lower jaws with cutting blades that are designed to process materials such as steel, rebar, aluminum, copper and wire.

Features of Mobile Shears

1)Our mobile shears have proven themselves in scrap metal processing, bridge deconstruction, and industrial demolition for decades. Now with our products as a standard option, shear performance metrics help increase productivity and reduce downtime.

2)Reversible Saber Tip for less maintenance, more uptime, and lower operating cost.

3)Wraparound Blades for less wear of parent material to reduce welding and maintenance.

4)Heavy Duty Pivot Components contribute to the durability and long life expectancy.

5)Speed Valve reduces cycle times by 30% to increase productivity.

6)Dual Guide Pucks reduce upper jaw deflection.

7)The patented Spin-on Piston is the most durable structure design in the industry with the strength to resist pressure spikes for long life.

8)Heavy Duty Rotation Group matched to excavator breakout forces to optimize performance and provide 360° powered continuous rotation.

Types of Hydraulic Scrap Shears

Mobile Hydraulic Scrap Shears
Mobile hydraulic scrap shears are portable and flexible, making them suitable for on-site operations. These shears can be easily attached to excavators, loaders, or cranes, enabling efficient scrap processing in different locations. There are different types of mobile shears based on their bodies and types of blades they use which all share the same inner components:
General Purpose Mobile Shears
These mobile shears can apply a cutting force of up to 1700 tons and can be used to cut all sorts of materials in a scrap yard, such as profiles, plates, rebars, pipes, etc.
Mobile Shears for Cutting Plates
These mobile shears can apply a cutting force of up to 725 tons and thanks to the specially designed head structures, they prevent possible deformations or bending on the plates.
Rail Cutters
Rail cutters apply a cutting force of up to 900 tons to easily cut all sorts of rails available in the market.

Stationary Hydraulic Scrap Shears
Stationary hydraulic scrap shears are fixed machines typically used in scrap yards and recycling facilities. They offer high cutting forces and are ideal for processing large volumes of scrap material consistently.

Versatility of Combination Shears
Combination shears are versatile hydraulic scrap shears that offer the benefits of both mobile and stationary shears. They can be used as attachments for excavators or mounted on dedicated carriers, providing flexibility and efficiency.

Advantages of Our Rotational Hydraulic Shears

Powerful Cutting Force
Rotational hydraulic shears are equipped with hydraulic cylinders that provide significant cutting force. This power enables them to cut through thick and dense materials, including steel and other metals.

Versatile Cutting Blades
These shears come with interchangeable cutting blades, allowing for flexibility in cutting different materials and shapes. You can often adjust the blade gap to accommodate various material thicknesses.

360-Degree Rotation
One of the distinctive features of rotational hydraulic shears is their ability to rotate 360 degrees. This rotation capability allows for easy positioning and cutting from various angles, improving operational efficiency.

Precise Control
Hydraulic systems provide precise control over the cutting process. Operators can adjust the cutting force, speed, and angle with accuracy, ensuring clean and accurate cuts.

Ease of Operation
Rotational hydraulic shears are typically designed to be user-friendly, with intuitive controls and ergonomic features that enhance operator comfort and productivity.

Safety Features
To ensure operator safety, rotational hydraulic shears are often equipped with safety measures such as emergency stop buttons, safety guards, and control systems that prevent accidental activation.
These shears often incorporate safety features such as overload protection and safety interlocks to prevent damage to the equipment and ensure safe operation.

Durability and Reliability
These shears are built to withstand the demands of heavy-duty industrial use. They are constructed with robust materials and components, making them durable and reliable over extended periods.

Compact Design
Many rotational hydraulic shears are designed to be compact and mobile, making them suitable for use in tight spaces and on construction or demolition sites.

Environmental Considerations
Hydraulic systems are known for their energy efficiency, which can be more environmentally friendly compared to other power sources. They also produce less noise and vibration during operation.

Customization Options
Depending on the manufacturer, you may have customization options available to tailor the shear to your specific needs and preferences

It Is Easy To Install The Scrap Metal Cutting Shear

Installing a scrap metal cutting shear, especially the hydraulic kind designed for excavators or heavy machinery, requires meticulous attention to safety and adherence to the manufacturer’s guidelines. Here’s a general step-by-step guide on how to install it:

Prepare the Equipment
Clean the attachment points on the machinery to ensure a secure fit. Check the hydraulic system of the machine to ensure it’s free of contaminants.

Check Compatibility
Ensure the shear attachment is compatible with the machine in terms of size, weight capacity, and hydraulic requirements. Inspect the attachment points, pins, and bushings for wear or damage.

Attach the Shear
Line up the shear’s attachment points with those on the machinery. Securely fasten the shear using the provided pins or bolts. Ensure all pins are secured with retaining clips or bolts to prevent them from coming loose during operation.

Connect Hydraulic Lines
Connect the hydraulic hoses from the shear to the machinery. Ensure the connections are tight to prevent leaks and ensure efficient operation. Double-check the hydraulic flow and pressure settings to ensure they match the shear’s specifications.

Test the Installation
Before full operation, test the shear to ensure it operates smoothly and safely. Check for any hydraulic leaks or unusual sounds. Ensure the shear opens and closes correctly and that all safety features are functional.

Review Operation Guidelines
If you’re unfamiliar with the shear’s operation, review the manufacturer’s operation manual or seek training. Familiarize yourself with the shear’s safety features and emergency shutdown procedures.

Regular Maintenance
After installation, implement a routine maintenance schedule. Regularly check the hydraulic lines, attachment points, and cutting edges for wear or damage. Lubricate moving parts as specified by the manufacturer.

Specification of Our Mobile Shears

Model	Weight	Mouth opening	Mouth	Total length	Working pressure	Shearing force	Suitable	Cutting thickness
			depth				Excavator
	kg	mm	mm	mm	bar	Ton	Ton	mm
HS-200	980	380	400	2380	350	115	15-23	25
HS-250	1880	510	525	2880	350	145	18-26	25
HS-300	2740	610	630	3280	350	210	25-33	25
HS-350	4000	720	780	3880	350	240	28-40	40
HS-400	5800	820	870	4380	350	280	33-45	35
HS-500	7600	1020	1080	6190	350	360	40-55	102

Proper Maintenance Is Key to Getting the Most Out of A Mobile Shear

It’s the same with any tool. If you take care of it, it will last longer. And the more expensive the tool, the more important this concept becomes. A mobile shear is a critical component to keep your business running productively, and you can easily expect to get hundreds of hours of work from it.

Don't DO
1)Using your mobile shear for unintended purposes. Both rotating shears and concrete processors are often mistakenly used to pry or twist material. They’re only designed for positioning, to save excavator tracking time and handle vertical processing.
2)Use your excavator’s tractive force to drag materials with the shear. This often occurs on demolition jobs, but it puts undue stress on the attachment, and that stresses components back up the line. Picking up heavy objects off-center can have the same effect.
3)Allowing the mobile shear to drag on the ground while you’re cutting. You’re effectively grinding it down, and that’s made worse by the material’s weight and power of the excavator.
4)Reaching in A mobile shear is designed to cut individual pieces of material, not an entire pile at a time.
5)Use your mobile shear as a battering ram. That can be tempting, but the shear isn’t engineered for breaking up material, especially items that are harder than the shear itself.

Match the right tool to the job
Mobile shears are designed to take one bite at a time, rather than chopping or “chewing” on material. Use your concrete cracker to break away large chunks of concrete, then use your concrete pulverizer to break it up and separate out the rebar. Cracking attachments are engineered to work with a specific weight excavator, and a mismatch can cause significant damage to one or the other.
Daily inspection and maintenance are essential to ensure clearance dimensions remain within spec. By the time you realize key parts are out of alignment, it will be too late to avert damage.

What could go wrong?
At the very least, poor performance, longer cycle times, or operator safety concerns. But it’s more likely that continued misuse will cause serious damage. That could include:
1)Premature replacement of worn items such as cutting surfaces, teeth, etc.
2)Damage to carrier brackets, the boom, hydraulic components, pins, and structural components.
3)Cylinder failure.
4)Failed O-rings and other seals.
5)Chin plate wear that allows dirt to get between the blades so they also wear prematurely.

Choosing The Right Hydraulic Scrap Shear for Your Business

When it comes to processing scrap metal, having the right equipment is crucial for maximizing efficiency and productivity. One essential tool for this task is a hydraulic scrap shear.
However, with numerous options available in the market, selecting the right one for your business can be a challenging endeavor. To make an informed decision, it’s important to consider your business requirements, performance needs, durability expectations, and cost-effectiveness. Here are some tips for you:

Assess Your Business Requirements
Before delving into the specifications of different hydraulic scrap shears, it is vital to assess your specific business requirements. Consider factors such as the volume of scrap metal you handle daily, the types and sizes of materials you typically deal with, and the desired output capacity.
By understanding your business needs, you can narrow down your options and focus on shear models that are designed to handle the scrap metal you work with. This assessment will ensure that the shear you choose is capable of handling the workload and processing the materials you deal with on a regular basis.

Evaluate Performance Capabilities
Performance is a crucial aspect when choosing a hydraulic scrap shear. Look for features that enhance productivity and efficiency. Consider the shear’s cutting force, cycle time, and blade speed. A higher cutting force will allow you to effectively process thicker and denser materials. A faster cycle time and blade speed will enable you to complete more cuts in less time, increasing your overall output. Remember to carefully evaluate these performance specifications to ensure they align with your business requirements.

Prioritize Durability
A hydraulic scrap shear is a long-term investment, so durability is of utmost importance. Look for shear models constructed with high-quality materials, such as hardened steel, which can withstand the rigors of heavy-duty use. Consider the design and engineering of the shear, ensuring it is built to last and can handle the demands of your operations.
Remember to inquire about the reputation of the manufacturer and their warranty or after-sales support, as these factors can provide peace of mind regarding the durability of the equipment. Investing in a durable hydraulic scrap shear will save you money in the long run by minimizing repair and replacement costs.

Consider Cost-Effectiveness
While the upfront cost of a hydraulic scrap shear is a significant consideration, it should not be the sole deciding factor. Instead, focus on the overall cost-effectiveness of the shear. Evaluate the shear’s maintenance requirements, energy efficiency, and potential for downtime. A shear that requires minimal maintenance and consumes less energy will save you money in the long run.
It is also important to consider the reputation of the manufacturer for producing reliable and cost-effective equipment. Take into account the total cost of ownership, including maintenance, repairs, and potential productivity losses due to equipment failures. By considering the cost-effectiveness of the shear, you can make a more informed decision that aligns with your budget and long-term financial goals.

Seek Expert Advice
Choosing the right hydraulic scrap shear can be complex, especially if you’re new to the industry. To ensure you make an informed decision, don’t hesitate to seek advice from experts. Consult with reputable suppliers or industry professionals who can provide valuable insights based on their experience and knowledge. They can help you assess your specific needs, recommend suitable models, and guide you toward the best hydraulic scrap shear for your business.

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Frequently Asked Questions about Mobile Shears

Q: What are demolition shears?

A: Demolition shears are mobile attachments that mount onto a wide variety of hydraulic excavators. Operators use demolition shears to dismantle structures such as buildings, roads and bridges and then process the resulting materials including steel and rebar.
These hydraulic shears are very powerful tools designed to easily cut through steel plates, girders, aluminum and rebar to name a few materials. Our demolition shears are built for strength and durability using high-strength, abrasion-resistant steel. They are engineered for long life and to withstand harsh demolition conditions. Available in a variety of models, sizes, and jaw and teeth configurations to match the application, demolition shears increase processing efficiency and productivity.

Q: What is an excavator shear?

A: Excavator shears are hydraulic attachments with scissor-like jaws that are used for processing ferrous materials such as steel and rebar, as well as aluminum, copper and wire.

Q: What is a scrap shear?

A: Hydraulic mobile shear for dedicated steel shearing
They have been designed for demolishing iron structures and for cutting different structural steels.

Q: What is a hydraulic shear?

A: A Hydraulic Shearing Machine is an industrial tool used for cutting metal bars and sheets that you otherwise would find difficult to cut.

Q: What is shearing in metal fabrication?

A: Shearing is the process of cutting sheet metal to size out of a larger roll or flat stock. As the material moves through the shear machine, cutting blades come together in order to fracture the material into separate, smaller pieces. This process creates quality clean cuts that can be repeated quickly.

Q: How does a hydraulic metal shear work?

A: A hold-down cylinder is driven up by the hydraulic system to press the metal plate, and then a left and right cylinder drive the blade up and down in order to get the perfect cut for your part. The cutting process is similar to that of a pair of scissors — but on a much larger scale.

Q: What is the lifespan of a hydraulic scrap shear?

A: The lifespan of a hydraulic scrap shear depends on various factors, including the quality of the machine, maintenance practices, and the intensity of use. With proper care and regular maintenance, hydraulic shears can last for many years.

Q: Can hydraulic scrap shears handle different types of scrap materials?

A: Yes, hydraulic scrap shears can handle a wide range of scrap materials, including steel, aluminum, copper, and more. However, it is essential to ensure that the shear you choose is designed for the specific materials you work with.

Q: How can I ensure proper maintenance of a hydraulic scrap shear?

A: To ensure proper maintenance, follow the manufacturer's guidelines for routine inspections, lubrication, and cleaning. Regularly check for signs of wear and tear, and promptly address any issues to prevent further damage.

Q: Are hydraulic scrap shears suitable for small-scale operations?

A: Hydraulic scrap shears can be suitable for small-scale operations, depending on the specific requirements and volume of scrap material. Consider factors like available space, power sources, and processing capacity when selecting a shear for small-scale operations.

Q: What are the safety precautions when operating a hydraulic scrap shear?

A: When operating a hydraulic scrap shear, always follow safety protocols, such as wearing appropriate personal protective equipment, maintaining a safe distance, and ensuring proper training for operators. Familiarize yourself with the specific safety guidelines provided by the manufacturer.

Q: What kind of materials will you be cutting?

A: labounty shear excavator demolition processingRotating hydraulic shears are ideal for cutting ferrous metals (materials containing iron), non-ferrous metals like aluminum, and tire processing, especially large OTR/mining tires. It is important to note that excavator mounted mobile demolition shears are not made to cut through cast or specially hardened materials, and that they will have a hard time cutting fibrous materials like cable.

Q: How thick are the materials being cut?

A: While rotating hydraulic shears are available in a variety of different sizes, the largest shears on the market can typically pierce up to 1.61″ thick plates and process 7″ diameter solid rounds.

Q: What are handheld hydraulic shears used for?

A: They are versatile cutting tools used in the construction, demolition, recycling, and scrap metal processing industries. They are designed to cut through tough materials with precision and efficiency.

Q: How do i choose the right size of handheld hydraulic shears?

A: Consider the cutting requirements, including the material type and thickness. Choose shears with a cutting capacity that matches your needs, ensuring they can handle the diameter or width of the materials you’ll be cutting.

Q: What is the difference between hydraulic-powered, battery-powered, and electric-powered shears?

A: It offer high cutting force and are ideal for heavy-duty applications. Battery-powered shears provide portability and convenience, allowing you to work in remote locations. Electric-powered shears are suitable for indoor or low-noise environments, offering ease of use and precise cutting.

Q: How important are cutting force and blade design in handheld hydraulic shears?

A: Cutting force is crucial as it determines the shears’ ability to cut through different materials and thicknesses. High-quality blades with various edge configurations, such as straight or serrated, enable efficient and precise cutting.

Q: What safety features should I look for in handheld hydraulic shears?

A: Safety is paramount when selecting it. Shears with a blade guard help to protect against injuries. Also, they should have overload protection and a two-hand operation mechanism to prevent accidents and provide better control during cutting tasks.

We're well-known as one of the leading mobile shears manufacturers and suppliers in China. If you're going to buy high quality mobile shears made in China, welcome to get more information from our factory. Also, customized service is available.

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