Metal Chips Briquetting Machine
Your Professional Metal Chips Briquetting Machine Manufacturer!
Professional Company
Henan Caipuli Machinery Equipment Co., Ltd is in the beautiful city of Jiaozuo. Through years of development, the company has specialized in manufacturing scrap metal processing equipment. Thanks to our strong technical strength, advanced test method as well as fully auxiliary equipment, the company kept increasing its market competitiveness.
Wide Products
Our products which fall into several categories, alligator metal shear, hydraulic metal shear, briquetting press, heavy-duty baling shear, cardboard /wool/fabric/wastepaper/hay /drum baler, and large-scale shredder line. We have exported to Australia, Malaysia, South America, the Philippines, Russia, Vietnam, Iran, Ukraine, Palestine, and other countries.
Reasonable Price
Our company is devoted to offering quality products at reasonable prices. We aim to supply competitive prices for every client, to help clients have a price advantage in their local market.
Good Service
We promise not only to provide the buyer with qualified new products but also to provide high-quality services. We work closely with our customers to understand their needs and provide tailored solutions to meet their requirements. With our expertise in products, we can help you achieve your goals and bring your products to market.
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Y83-200 Metal Chips Briquetting PressImplementing an aluminum briquetting system for scrap has many benefits to industrial manufacturersAdd to Inquiry -
Y83-250 Metal Chips Briquetting PressY83 series of Metal chips briquetting press helps to reduce the volume of metal chips that wouldAdd to Inquiry -
Y83-315 Aluminum Chips Briquetting PressY83 series hydraulic cake crumb machine（Cast Iron briquetting press） is mainly used for steelAdd to Inquiry -
Y83-400 Cast Iron Briquetting PressY83 series Iron chips briquetting hydraulic press mainly used to pass cast iron scrap, copperAdd to Inquiry -
Y83-500Copper Chips Briquetting PressY83 series metal chips briquetting hydraulic press (Copper Chips Briquetting Press) is a great wayAdd to Inquiry -
Y83-630 Horizontal Metal Chips BriquettingHorizontal metal chips briquetting is an environmentally-friendly way to dispose of metal waste.ByAdd to Inquiry
Metal briquette machines, also known as metal chips briquetting machine and metal chip briquetter, play a pivotal role in the metal briquetting system. It is a equipment that can press copper powder,scrap cast iron,aluminum scraps,scrap steel, Ball mill castings ,Iron ore powder, Quenched blast furnace slag and Other non-ferrous metal scrap under high pressure with hydraulic system cold pressed into weight 2.5~10KG cylinder briquette.it’s convenience for transport and storage.
These innovative machines are designed to transform metal chips into compact and easy-to-handle metal briquette, offering numerous benefits across various industries. If you want a horizontal machine, we also have horizontal metal briquetting machines for sale.
Why Can the Metal Briquette Machine Recycle Resources?
With the rapid development of machinery manufacturing, real estate and automobile manufacturing in various countries, the demand for metal resources has increased greatly. However, the metal resources in the reserves of the natural resources are insufficient, people over-exploitation and exercise energy consumption make the metal resources greatly wasted.
The circular economy is the best economic model in which we live in harmony with nature, and the comprehensive utilization of resources is an important part of a circular economy. Scrap metal resources mainly include scrap steel, scrap copper, scrap aluminum and scrap zinc, among which scrap steel accounts for more than 90%.
How Many Types of Briquetting Presses Exist?
Piston Press
This mechanical briquetting press is made up of a ram (piston) and a die. It is powered by either an electric motor or a diesel engine. To make biomass briquettes with a briquetting press, a ram with a very high compaction pressure is reciprocated into a die to form a briquette. For large-scale production, the machine generates a compressive force of 200 MPa, with production ranging from almost 200 kg/h to 2,500 kg/h.
Hydraulic Press
The raw material is conveyed to the pre-compactor by the screw conveyor in a hydraulic briquetting press, after which it is pushed into the die by the main piston, which compresses the raw material into the final form. The pressure of the die in this type of briquette press can be modified, which changes the density of the final briquettes.
Manual Press
There are numerous varieties of manual briquette presses that aid in the densification of materials. These presses are operated with bare hands and rarely use electricity. They have an entirely manual operation, produce a little amount of briquettes, and are usually utilised in the home.
Screw Press
Screw Briquette presses usually include three types: conical screw presses, cylindrical screw presses with heated dies, and cylindrical screw presses. In these presses, continuous feeding into a screw with heated dies to push the material into a cylindrical die to make lignin flow is used. This technology works with a special screw pressure that pushes raw material into a chamber to narrow it.
Roller Press
The roller briquette press is set up to make pillow-shaped briquettes from a variety of feedstocks. With dual cylindrical rollers rotating in opposite directions on parallel axes, it works on pressure and agglomeration. There are two rollers in the procedure to keep a tiny gap between them. It is usually determined by elements such as feedstock type, moisture content, particle size, binder addition, etc.
Working Principle of Metal Chip Brqiuetting Machine
The working principle of metal chip briquetting press is relatively simple but efficient. It mainly compresses the scattered metal chips or fragments into compact blocks by the action of the hydraulic system. Below is the detailed working principle of the metal chip briquetting machine:
Supply of Metal Chips
Scattered metal chips are supplied to the inlet of the briquetting machine. These metal chips can be any kind of metal scrap from metal processing or scrap metal recycling, such as steel chips, aluminum chips, copper chips etc.
Press and Compression
Once the metal chips are supplied inside the machine, the hydraulic system begins to work. The hydraulic system uses a high-pressure fluid (usually hydraulic oil) to exert a strong pressure, which is transmitted to one or more pistons. These pistons push downwards, compressing the metal chips into a block. The strength and duration of the pressure can usually be adjusted according to the desired lump density.
Discharge of Lumps
Once the metal chips have been sufficiently compressed into lumps, the lumps are pushed out of the machine. Usually, there is an outlet inside the machine from which the lumps are discharged.
Collection
After briquetting, the metal blocks can be collected. Because these lumps of metal usually have a high density, they take up less space and are easier to transport and store.
Advantages of Briquetting
Reduction In Volume - 90%
Briquettes allow for a sensibe volume reduction (depending on the type of material), making work environments considerably more organised and efficient. You can use new spaces to store products and for the production lines.
Lower Handling and Transport Costs -80%
The briquettes ensure easy and practical handling, thus reducing internal and external transport costs (use of the forklift truck and, consequently, the time operators dedicate to collecting scrap).
Lower Recycling Costs -70%
The lower transport costs for scrap have a direct impact on the sales margin at the collection facilities. Compacted scrap can constitute a valuable source of income.
Lower environmental impact
Briquettes allow for reducing the environmental impact due to the conditions and state of the container or collection facilities, which are often not in a good state.
Lower Environmental Pollution - 70%
Thanks to briquettes, the number of container voyages can be drastically reduced, consequently less fumes released into the atmosphere for transporting scrap to the collection facilities.
Increase In Commercial Value +50% and Yield During Melting +90%
Briquettes intended for foundries have a higher commercial value compared to chips, as during the melting phase their yield increases sensibly depending on the type of material. Their essential characteristic lies in their extremely high compacting pressures, which makes them qualitatively better compared to simple chips exposed to the elements and subject to oxidation, reductions and shrinkages. The chips containing cutting fluids and requiring pre-treating, once briquetted, can be loaded immediately into the melting furnaces and crucibles, resulting in considerably shorter times, significant energy saving and a considerable reduction in the risk of particle deposits on the walls of the furnaces and crucibles.
Recovery of Any Oil Present +20%
Metal shavings can contain a significant amount of high quality and very expensive oil. During pressing it is possible to recover approximately up to 20% (with further particular filtering treatments), considerably reducing the purchase cost of the new oil.
Using a metal chips briquetting machine involves the following steps:
Feeding
Put the metal filings, lathe processing filings, shavings, iron filings, brass filings, aluminum chips, and other metal raw materials into the feeding hopper of the machine.
Compression
The raw materials enter the forming mold of the machine through the hopper and are pressed by the hydraulic punch to make solid metal blocks.
Ejection
After the compression process, the machine ejects the solid metal briquettes. These briquettes are dense and consistent.
It’s important to note that different machines may have different operating instructions, so always refer to the user manual of your specific machine. If you’re interested in seeing the process in action, Please contact us for more details. There are videos available online that provide a 3D visualization of the briquetting process.
How to Maintain the Bearings of the Metal Briquette Machine?
While the metal chip briquetting machine creates great benefits for you, don’t forget to carry out regular maintenance and repairs on the machine. Especially the bearing maintenance of metal briquette machine can not be ignored, the following is a brief description of the maintenance of metal chip briquette machine bearing:
This is a mechanical maintenance issue. When maintaining the metal wheel briquette press roller bearings, the press roller should be opened and the bearings removed. Clean the oil sludge on the bearing with clean gasoline or kerosene, put the bearing back on the pressure roller and evenly apply high-temperature resistant grease, and finally install the bearing cover. The metal chip briquetting machine bearings are all such cleaning and maintenance methods, so as long as you remember the professional knowledge we provide to you, and open and clean it at regular intervals after use, this will not only extend the metal chip briquetting machine’s working life but also increases your productivity.
Customised Solutions
We understand that the needs of different customers vary. That’s why we offer customized solutions, designing and manufacturing our metal chip briquetting machines according to the specific needs of our customers. Whether it is to process a specific type of metal scrap or to adapt to the requirements of a specific workplace, we can provide a customized solution.
Technical Support
Our professional technical team provides comprehensive technical support. We will provide customers with training on equipment installation, operation and maintenance to ensure that you can make full use of the performance of the metal chip briquetting machine. In addition, we also provide remote technical support to solve any problems in the operation of the equipment.
After-Sales Service
A comprehensive after-sales service is provided, including regular maintenance, spare parts supply and emergency repairs. Our goal is to ensure that our metal chips briquetting press maintains efficient and stable operation throughout its lifetime.
Training
We provide training and education to our operators to ensure they understand the proper use and maintenance of our metal chip briquetting machines. This helps to improve safety and efficiency in the workplace.
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Frequently Asked Questions about Metal Chips Briquetting Machine
Q: What is the automatic metal chips briquetting machine?
Q: What are the components of the metal chips briquetting machine?
Q: How does the hydraulic aluminum chip briquetter work?
During work, the rotation of the motor can drive the oil pump to work, extract the hydraulic oil in the oil tank, transport it through the hydraulic oil pipe, and transfer it to each hydraulic oil cylinder to drive the piston rod of the oil cylinder to longitudinally compress various metal chips in the material tank.
Q: How does a metal briquette machine work?
Q: What types of metals can be processed with a metal briquette machine?
Q: What are metal briquettes used for?
Moreover, metal briquettes are used in foundries for producing high-quality castings. The controlled melting properties of the briquettes ensure consistent results, improving casting quality and minimizing defects.
Q: What is the cost of a metal chip briquetting machine?
Q: What are metal briquettes used for?
Q: What are aluminum briquettes used for?
Briquetting is – like pelletising – a process in which the raw material is compressed under high pressure, which causes the lignin in the wood or biomass to be liberated so that it binds the material into a firm briquette.
Q: What are two types of briquetting machine?
Q: What are cast iron briquetting machines?
Q: Do I need a briquette machine?
Q: What is the benefit I can get from making a briquette?
Q: What are the maintenance tips of the horizontal metal briquetting machine?
The hydraulic oil is strictly filtered before being allowed to be added to the tank. The working fluid should be changed once a year, and the replacement time should not exceed three months.
If the machine is not used for a long time, the surface of each part should be cleaned and coated with anti-rust oil.
The slide of the metal briquette machine should be filled with lubricating oil frequently, the outer surface of the column should be kept clean frequently, and the oil should be injected before each work. The pressure gauge should be checked every six months.
Q: Why are briquettes more valuable than scrap metal chips?
Removing and containing your coolant onsite increases the value of the metal in compact form. The processor adds labor, transportation or disposal fees for removing the coolant.
Less surface area to oxidize and become slag. More than 85% of the briquette is submerged in the melt bath so the material does not have a chance to become slag. This typically produces yields of up to 96% - as opposed to 45 - 90% for clean and dry turnings.
Briquettes are drier than chips from a chip wringer. When chips from even the best wringer are briquetted, there is still liquid to be pressed from the chips. Less liquid results in more value to the melter.
Briquettes are easier to handle both in transporting to the furnace and once in the furnace. It is easier to pick up blocks rather than chips. Handling losses are lessened. In many cases, because chips are light, they can be pulled to the bag house rather than into the melt bath.
Q: How long is the delivery time?
Q: What are the installation requirements?
Q: Do you offer warranty?
We're well-known as one of the leading metal chips briquetting machine manufacturers and suppliers in China. If you're going to buy high quality metal chips briquetting machine made in China, welcome to get more information from our factory. Also, customized service is available.
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